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automatic welding robot
It is used for automatic welding of circular pipe ring. The design, manufacture, installation and commissioning of the equipment shall be delivered to Party B after the equipment acceptance is qualified. After friendly consultation between the two sides, the technical proposal is as follows.
Container robot automatic welding
System of vertical robot consists of a FANUC M-10iA station of the welding robot, a set of 4T rotating ring seam positioning machine, two sets of FANUC 4.5KW robot servo motor, two sets of Teijin RV reducer, automatic walking type rail. The clamping positioning tool, MEEGMET ARTSEN 500 C welding system, TBI82W welding kit, consisting of safety protection and electric control system. Each workstation can coordinate linkage of the total number of axes for the 9 axis, the robot station vertical installation, safe and reliable.
Main information of workpiece
No | Workpiece information | Content |
1 | Use object | Pipe girth welding |
2 | Model | Diameter≤φ800mm;Length≤4000mm |
3 | Material | Q235 |
4 | Welding method | Gas shielded arc welding（MAG）； |
5 | Weld profile | Outer ring and inner ring joint |
6 | Protective gas | Mixed gas80%Ar-20%CO2 |
7 | Specification of welding wire | Φ1.6mm； |
8 | Weld seam accessibility | ≤90%； |
9 | Surface treatment | To clean up the oil, and other impurities, the weld to find a place to Polish； |
10 | Component dimensions | Group pair gap≤1mm;Repeat accuracy of parts≤1mm. |
The factory environment requirements
1.Ambient temperature: operating temperature of 0 ~ 45 degrees C; temperature coefficient of 1.1 degrees C /min.
2.Relative humidity: environmental humidity 20% ~ general 75%RH (no condensation occasions); short term (within 1 months) following 95%RH (non condensing occasions).
3.Requirement of factory compressed air
Compressed air pressure: 0.5-0.7Mpa; compressed air
Outlet pipe diameter: 1 inches;
The dew point temperature is -40℃；Solid particle size≤0.1um；oil content≤0.01mg/m³.
4.Factory electricity demand
All the electrical and electronic equipment manufacturing power supply using 50HZ (+ 1), 380V (+ 10%) three-phase AC voltage, to ensure that the power supply to a ground.
5.Workshop Foundation requirements
Workshop ground requirement: foundation ground is compacted, ensure the compressive strength is greater than 0.12MP workshop ground concrete compressive strength is greater than 23MPa (suggest concrete grade C30 above).
The scope of supply
No | Parts | Name | Unit | Quantity | Remarks |
1 | Robot system | M-10ia Robot body； | set | 1 | FANUC |
R-30iB Controller B-CAB cabinet and control cable; | set | ||||
Arc welding software package, welding seam tracking, arc tracking and other functions； | set | ||||
Color display device and 20m flexible cable; | set | ||||
Rotary servo motor of variable bit machine and flexible cable; | set | ||||
2 | Welding system | ARTSEN 500C Welding power source; | set | 1 | MEEGMET or Lincoln |
External wire feeding machine VR1500； | set | ||||
Protective gas detection switch, pressure reducing valve, flow meter; | set | ||||
The trachea, control cable; wire barrel accessories. | set | ||||
The trachea, control cable; wire barrel accessories. | set | ||||
3 | Suite of welding torch | External 22° water-cooled torch gun neck； | set | 1 | TBI |
Install the module and clamping mechanism; | set | ||||
The welding torch cable, cable bracket and gun accessories. | set | ||||
4 | 4T Rotary positioner | Head positioner and structure; | set | 1 | FANUC |
Rotary positioner and structure; | set | ||||
Rotary shaft motor, drive and control cable; | set | ||||
Rotation axis main shaft box and speed reducer; | set | ||||
Axis of rotation main shaft box and speed reducer; | set | ||||
Lock cylinder, solenoid valve, gas pipe, joint; | set | ||||
Rotary support, drive gear; | set | ||||
Towline, protective cover, bracket and accessories etc.. | set | ||||
5 | Electrical control and safety protection system | PMC Software programming | set | 1 | Master Hyper |
Electric control cabinet, control cable and wire slot; | set | ||||
Three color warning lamp, buzzer dual alarm device; | set | ||||
Electrical protective frame and accessories. | set | ||||
6 |
System integration | Packaging, transportation and insurance. | time | 1 | KING LASER |
Installation, commissioning and acceptance. | time | 1 | |||
Training at least three employees to be able to operate the robot independently. | time | 1 |
Established in 1999, Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding positioner in China. Apart from welding positioner, we still have many other high-quality products, such as welding rotator, welding turnable, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. With ISO and CE certification, our products are quite popular among clients from Spain, India, Germany, South Africa, Brazil, Chile, Argentina, Russia, Italy, France, Vietnam, and more. If you need welding positioner, please contact us freely.